Items Included
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Tools Required
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Before You Get Started...
Installation Instructions
1. Remove the Tailgate Top Cap
- Lower the tailgate.
- Using a T35 Torx bit, remove the six bolts securing the top cap to the tailgate. Carefully lift the top cap away from the tailgate and set it aside.
- Keep all factory hardware for reinstallation.
2. Remove the Tailgate Access Panel
- Using the same T35 Torx bit, remove the bolts securing the tailgate access panel.
- Remove the panel and set it aside. This will provide access to the inside of the tailgate for routing the lighting harness.
3. Remove the Driver-Side Tail Light
- The applique wiring will connect to the driver-side tail-light wiring.
- Remove the two bolts securing the driver-side tail light using a 10 mm wrench or socket.
- Once the bolts have been removed, pull the tail-light assembly straight away from the truck bed. Do not twist or pry the assembly excessively.
- Set the tail light aside while keeping its factory wiring connected.
4. Route the Light Wiring Harness
Feed the supplied wiring harness:
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5. Prepare the Harness Wires
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6. Install the T-Tap Connectors
- Install the three supplied T-tap connectors onto the appropriate factory tail-light wires.
- On the Tacoma shown in the installation video, the connections are:
| Applique Harness Wire | Factory Tail-Light Wire |
|---|---|
| Yellow | Red |
| Black | Black with White Stripe |
| Red | White |
Important: Factory wire colors may vary by model, trim level, or production date. Verify each circuit with a multimeter or test light before making any connections.
- Place the factory wire inside the T-tap connector. Make sure the wire is correctly positioned inside the connector housing.
- Use pliers or crimpers to press the metal blade firmly into the wire, and then close the connector cover.
- Make sure the blade enters the connector housing correctly and makes firm contact with the factory wire.
- Insert the corresponding male blade connector from the supplied harness into each T-tap receptacle.
7. Test the Lighting
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Before reassembling the tail light, temporarily connect the routed harness to the wires on the applique:
Test the lighting functions:
Disconnect the applique after testing so the installation can continue. |
8. Reinstall the Tail Light
- Align the locating posts on the tail-light assembly with their receivers on the truck bed.
- Press the assembly straight into place until it is fully seated.
- Reinstall the two 10 mm bolts and tighten them until snug. Do not overtighten the bolts.
- Hand-tightening is recommended to reduce the risk of stripping or damaging the mounting points.
9. Reinstall the Factory Wire-Loom Retainers
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10. Position the Harness Inside the Tailgate
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11. Clean the Tailgate
- Thoroughly clean the applique mounting surface with isopropyl alcohol and a clean microfiber cloth.
- Remove all dirt, dust, wax, grease, and other residue from the surface.
- Allow the surface to dry completely before proceeding.
12. Dry-Fit the Applique
Place the applique on the tailgate without removing the adhesive backing.
Check that the applique:
Remove the applique after confirming the alignment.
Check that the applique:
- Is centered from side to side
- Sits evenly across the tailgate
- Fits correctly around the tailgate contours
- Does not interfere with the top cap
- Aligns with the recessed trough along the top of the tailgate
Remove the applique after confirming the alignment.
13. Apply the Adhesion Promoter
14. Prepare the Adhesive Tape
- On the perimeter tape strips, peel back a short section of each backing liner.
- Fold each exposed liner around the edge of the applique so it can be reached after the applique has been positioned. Secure the folded liner tabs with masking tape if necessary.
- Completely remove the backing liners from any interior tape strips that will not be accessible after the applique is placed on the tailgate.
- Do not allow the exposed adhesive to contact the tailgate prematurely.
15. Connect the Applique Wiring
Before placing the applique onto the tailgate, connect its wires to the routed harness:
Arrange the wires in a flat, ribbon-like formation. Use a piece of masking tape to temporarily secure the connectors and wires against the inside of the applique. to help them remain in position behind the tailgate applique during installation.
- Red to red
- Yellow to yellow
- Black to black
Arrange the wires in a flat, ribbon-like formation. Use a piece of masking tape to temporarily secure the connectors and wires against the inside of the applique. to help them remain in position behind the tailgate applique during installation.
16. Position the Applique
Carefully move the applique into position. (Centered with equal gap on each side)
Use only light pressure at first. Do not firmly press the applique against the tailgate until its alignment has been checked.
Confirm that:
Once the alignment is correct, apply light pressure only to the areas where the adhesive is already exposed. This will hold the applique in position while the remaining liners are removed.
Use only light pressure at first. Do not firmly press the applique against the tailgate until its alignment has been checked.
Confirm that:
- The applique is centered from side to side.
- Both ends are positioned evenly.
- The wires remain flat.
- The applique sits fully inside the recessed trough below the top cap.
Once the alignment is correct, apply light pressure only to the areas where the adhesive is already exposed. This will hold the applique in position while the remaining liners are removed.
17. Remove the Tape Liners
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18. Apply Firm Pressure
19. Remove the Protective Film
- Carefully remove the protective film from the finished surface of the applique.
- Remove the film before reinstalling the top cap so that no portion of it becomes trapped beneath the factory components.
20. Secure the Wiring
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Use the supplied zip ties and adhesive-backed mounts to secure the harness inside the tailgate.
Make sure that:
Tighten the zip ties and trim away the excess ends. |
21. Reassemble the Tailgate
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22. Perform a Final Lighting Test
Complete one final test of the applique:
The installation is now complete!
- Apply the brakes and verify that the lights illuminate red.
- Place the vehicle in reverse and verify that the lights illuminate white.
- Open and close the tailgate while checking that the harness remains secure.
- Inspect the applique to confirm that all adhesive areas are firmly bonded.
The installation is now complete!
Care for your BumperShellz™
Most BumperShellz colors will function much like paint. They can be buffed, polished, taken through automated car washes, and whatever else you would normally do. Some ABS colors can be sanded down and re-painted if ever you decide you want to change colors.